Energy chains for double-girder travelling cranes

Lightweight, robust and cost-effective: energy chain solutions for double-girder travelling cranes

Guidelite Plus cable carrier guides cables above a machine.

guidlite plus guide trough

  • Consists of plastic components
  • Offers high guiding stability
  • Made of chemical-resistant EG material
  • Quieter and cheaper than comparable metal troughs
igus E4.1 cable carrier in port and industrial use.

Energy chain system E4.1

  • More stability with smaller dimensions
  • High service life even in abrasive ambient conditions
  • Modular energy chain system for easy handling
Cable carrier with a magnified detail of a bearing pivot point.

Energy chain E4.1R

  • Choice of rolling or gliding design
  • For use on cranes with lower additional loads
  • Noise and vibration reduced with less drive energy required
Chainflex cable with different internal structures and jacket variants.

chainflex: For moving applications

  • Cable for use in energy chains
  • Wide range of products
  • Designed for enormous speeds and accelerations, long travels and the most adverse environmental conditions
Cable chain with isense sensor for monitoring movement and condition.

Condition monitoring with i.Sense

  • Monitoring the energy chain on the crane
  • In the event of problems, the software can initiate an emergency stop to prevent damage
  • Increases safety during operation
igus cable carrier with cables, sensor and radio symbols for motion monitoring.

Predictive maintenance with i.Cee

  • Reports maintenance requirements on the energy chain at an early stage and before damage occurs
  • Avoids expensive plant downtime
  • Increases operational reliability
Aluminium guide with two side guide units on a rail.

Super-Alu guide troughs

  • Seawater-resistant aluminium profile
  • In the Basic and Heavy Duty modular system
  • Very easy and universal installation
  • Glide strips to protect against abrasion
igus Chainfix strain relief on cables and hoses.

chainfix clamps CFXL

  • Relief for heavily stressed cables
  • 3.5 times higher force absorption than standard clamps
  • Easy to retrofit
Cable carrier with moving end on a linear system.

Floating moving end

  • To compensate for long travels
  • Small, light and inexpensive
  • Compatible with isense EC.P
  • Can be used for various energy supply systems
igus e-spool cable reel for energy, data and air supply.
e-chain liftband system with two cable carriers for guiding moving cables.
Design Study model of a black drum with connected cables.

System comparison

Comparison of chain and festoon system with “VS”.

energy chain system instead of festooning

Cable carrier compared with cable drum and the text “VS”.

energy chain system instead of motorised cable reel

Comparison of Microflizz and conductor rail with signal waves and VS marking.

energy chain system instead of busbar system

User stories: Energy chains successful in double-girder travelling cranes

Large yellow industrial gantry with multiple overhead cranes in a factory hall.
Industrial crane in a hall with a yellow beam and hoist.
Industrial hall with large yellow overhead cranes and heavy machine parts.
Large yellow industrial guide system in a production hall.

Tested for real-life use in the industry's largest test laboratory

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