Minimise service calls ... with the OTA-capable i.Sense module

How can operational reliability be increased and the service life of systems extended? Using the second-generation OTA-capable i.Sense module and integrating it into the superwise system makes it quick and easy to monitor and analyse machine data for preventive maintenance.

The i.Sense GEN II NEW module now comes with over-the-air (OTA) updates for firmware and operating software. The second-generation i.Sense module records motion profile data from your machines and enables an IoT connection to the superwise portal - in addition to the tried-and-tested push/pull force and breakage monitoring. This reliably prevents system failures caused by foreign objects, misalignment or weathering effects. The option of seamless IoT integration with the superwise portal is of course included. The OTA update capability extends not only to firmware and operating software, but also to the parametrisation of the devices. By connecting to superwise with a communication module, service calls can be minimised and the product service life extended.
The module has already proven itself in thousands of push/pull force monitoring applications and hundreds of breakage monitoring applications in productive operation on crane systems, gantries and in projects. The module also offers a remote setup function via smartphone, which makes operation and maintenance even simpler and more efficient.

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Tech up

OTA update capability for firmware, operating software and parameterisation
Predictive maintenance, maintenance management, live time prediction thanks to optional superwise connection
Remote setup function via smartphone

Cost down

Minimise service calls
Avoid unplanned system downtimes
Extend product service life
Plan service and retrofit operations in good time

Proof

Several thousand push/pull force monitoring systems and hundreds of breakage monitoring systems in productive operation on crane systems, gantries and project applications

Sustainability

Supports sustainability by reducing maintenance work

Looking to the future with i.Cee ...

... concepts for predictive maintenance

When will components need to be replaced? When should I schedule maintenance? The i.Cee module helps to answer these questions. It offers numerous integration options in predictive maintenance concepts. From preventive service management, which schedules regular maintenance depending on usage, to location-independent fault management, which immediately reports any unforeseen changes via various mobile channels. All information is aggregated in a modern dashboard, online or offline in the local network, depending on the customer's requirements.

Predictive maintenance with smart plastics | i.Cee

Predictive maintenance with smart plastics | i.Cee

superwise basic

... Security through experience ...

With the superwise basic service, we give you access to the superwise portal.

There you can view the recommended replacement time for your energy chain. We base this statement on the information and data you provide by using statistically determined values.

In addition, we offer you the service of informing you of inspection dates in good time.

We use details such as the number of cycles per day, speed, acceleration, fill weight and ambient conditions to calculate the expected service life. With these specifications, you can create time-controlled maintenance plans.

The basic version provides you with:

An overview of the smart plastics components in use (shown on the dashboard)
Maintenance management via the dashboard
Saving of the respective installation date
Information on the recommended replacement time based on statistical values
Next-service reminder
Sensors for condition monitoring as an option (to avoid total damage in the event of a crash)

You are also welcome to make a maintenance contract with us.

superwise silver

... Precisely know the status of your energy chain

With the superwise silver service, you can supplement your energy chain with our i.Sense modules and the ComBox. These systems determine an exact movement profile of your energy chain and send it to the superwise portal.

This makes a precise statement on the recommended replacement time for your energy chain and corresponding maintenance recommendations.

With the help of the i.Sense sensors, the number of cycles, speed, acceleration and any anomalies that occur are recorded and transmitted to the superwise portal, where a graphical display is created.

The silver version provides you with:

All advantages of the basic version
Adaptive replacement recommendation based on the actual movement profile
Customised maintenance schedules based on use
Identification of anomalies and defined follow-up measures
Proactive contact from igus® if action is required
The i.Sense module detects situations in which specified values are exceeded and issues an alarm or notification.

superwise gold

... Highest precision thanks to top-quality sensors ...

The superwise gold service uses high-quality sensors to provide you with precise and comprehensive information about your components.

Thanks to sensitive sensors and sophisticated i.Cee modules, highly detailed data can be collected.

On this basis, it is possible to make precise predictions about the individual condition and the expected recommended replacement time.

The gold version provides you with:

All advantages of the silver version
Dynamic replacement recommendations, sensor-based with the help of wear sensors
High-resolution sensor data on the dashboard
Remote access via IoT for data transfer. No integration into existing network structures
Automatic security updates

superwise platinum

... Leave the worrying to us ...

The superwise platinum service makes your life easier.

You get all advantages of the superwise gold service plus complete peace of mind with regard to your data.

The platinum version provides you with:

All advantages of the gold version
Data security through customised integration into your own network structure

You alone decide on the route & access of the data

Data transfer within your local company network (i.Cee:local) or via the secure cloud (i.Cee:cloud)

i.Cee:local

Your data do not leave your company network at any time, since the i.Cee software communicates only within networks of your choice. Options range from an energy chain within a single machine to a machine park and your own output interface.

i.Cee:cloud

In this internet-based solution, the data take an intermediate stop at the i.Cee.net, a so-called data concentrator. The i.Cee.net is at your location, allowing you to stop or adjust data exchange with the cloud at any time.