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Customised components made from engineering plastics by igus

Various special and drawing parts

We use state-of-the-art production technologies to manufacture customised plain bearings, sliding elements and wear-resistant parts made of technical plastics. Whether it's 3D printing prototypes, mechanically machined bar stock for small series or high volume injection moulded parts, we cover every requirement with no minimum order quantity.

Benefit from our friction- and wear-optimised iglidur materials, which make your special and drawing parts maintenance-free, self-lubricating and durable. For special applications, there are also materials that are suitable for contact with chemicals and food, for example, which are developed for high temperatures or can withstand heavy loads.

You can rely on our many years of experience and expertise in the production of special and drawing parts.

Components from igus have these advantages

Self-lubricating and maintenance-free iglidur drawing part
Self-lubricating and maintenance-free iglidur drawing part

Free from lubrication and maintenance

Our iglidur materials make additional lubricants superfluous. They contain solid lubricants that lubricate the bearing point sufficiently.

Chemical- and media-resistant iglidur drawing part
Chemical- and media-resistant iglidur drawing part

Large selection of materials

For producing your special and drawing parts, you can find a variety of iglidur materials with different specifications that are suitable for contact with chemicals and media, for example.

Plain bearings from igus for high loads
Plain bearings from igus for high loads

Tribologically optimised

Our technical plastics have a low coefficient of friction and low wear rates and are therefore much more efficient than conventional plastics. This is tested in our test laboratory.

Prototype production from bar stock

Production of prototypes and small series

Rapid prototyping makes sure that models are available quickly, accelerates your product development, visualises new concepts and reveals possible design errors so that they can be rectified in good time. At igus, you have the choice between various manufacturing processes for prototype construction, and our experts will be happy to advise you. This enables us to manufacture your desired component cost-effectively with no minimum order quantity. Overnight delivery is possible for orders placed before noon.

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Injection moulding machines

High-volume production

From toolmaking to production, we manufacture high volumes completely in-house. Together with you, we coordinate the production drawing and advise you on the right iglidur material. This allows for fast tool repairs and maintenance if required and always ensures your delivery capability. With our in-house tool shop, a large injection-moulding machine park and more than five decades of injection-moulding experience, we are a strong partner for your high-volume production.

Submit an enquiry for your individual component
igus employee monitors the production of an injection mould

In-house toolmaking at igus

We manufacture injection moulding tools for your plastic injection moulded parts directly on site in our own tool shop. From tool development to quality control with the aid of computer tomography, every step takes place at our company. This enables us to respond to your individual wishes and implement them quickly. With 100 employees and 32 processing machines, around 1,000 injection moulded components are produced here every year.

Find out more about our toolmaking

Always the most cost-effective manufacturing process for your components

3D printing

3D printing

Your special part is printed from our iglidur materials using selective laser sintering (SLS), melt strand deposition (FDM/FFF) or digital light processing (DLP). Ideal for prototype construction.

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Special part milled from bar stock

Mechanical processing

With the help of CNC machining, your drawing part is milled or turned from bar stock. Alternatively, a catalogue part can be reworked to your desired dimensions.

Find out more about the CNC service
Special part injection moulding
Special part injection moulding

Injection moulding

We manufacture injection moulds for your drawing parts and cast your desired quantity from our durable, maintenance-free iglidur materials.

We advise you on choosing the right manufacturing process

Would you like to have your customised components manufactured from our technical iglidur plastics? Contact us without obligation and we will advise you on the choice of the right iglidur plastic and manufacturing process.

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Free Form Hub Tool for customised component production

Is this a special part?

You have your CAD model at hand, but are unsure whether our catalogue range includes your component? You'll get there in one minute with our online tool. Upload your CAD model and our tool will analyse your component and compare it with our product range. If there is a match, suitable standard solutions will be suggested. If there is no suitable standard solution, the tool will calculate the production for 3D printing, injection moulding or CNC milling.

Go to the online tool and find out more

Special and drawing parts from igus are successfully in use here

CLAAS combine harvester with iglidur plain bearings

Individual injection-moulding plain bearings for CLAAS in seven days

In a project for CLAAS combine harvesters, a suitable plain bearing was needed for a new bearing point. The sophisticated design of the assembly required a special shape that could only be achieved with an injection-moulded plastic part. It only took seven days for CLAAS to receive the first customised component for testing after the order was approved. This significantly accelerated the development time of the assembly and further reduced maintenance costs.

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    • KHS InnoPET Blomax with individual iglidur sliding elements

    KHS stretch blow moulding machine with customised sliding elements

    KHS required parts according to drawings that were specially designed for use in the InnoPET Blomax transport mandrels. In addition, the sliding elements had to be suitable for food contact and work without lubrication. In the case of KHS, the joint decision was made to machine the sliding elements from bar stock. "So far, no wear has been detected on the igus components," reports Frank Lewin, R+D Designer at KHS.

    Rockinger trailer coupling with iglidur wear insert

    Rockinger trailer coupling with customised wear insert

    Trailer couplings ought to be lubricated every time they are used. This leads to high costs and takes time. It is also important to ensure that the correct amount of grease is applied to the coupling. Otherwise it can be damaged or grease can be released into the environment. Together with igus, Rockinger has developed a wear insert that makes the Rockinger KS80 coupling maintenance-free and self-lubricating.

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    • Thyssenkrupp elevator with customised plain bearings

    Thyssenkrupp uses 3D-printed plain bearings in rope-free lift

    Due to the short notice, ThyssenKrupp Elevator decided to have the required linear bearing manufactured via additive manufacturing at igus. The company needed a material that could fulfil the linear drive's high demands regarding reliability and guiding characteristics. Thanks to laser sintering, the special sliders made from iglidur i3 were printed and delivered quickly. Their wear resistance is impressive.

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    • Throttle ring with iglidur special plain bearings

    Steering wheel accelerator ring from Kempf with customised slider

    The complex structures and undercuts of the special sliders could only be produced efficiently with additive manufacturing. With the slide-optimised plastic iglidur i3, Kempf found the ideal material for printing the delicate elements. The special sliders, which are produced within 24 hours using the laser-sintering process, are run without lubrication or maintenance. Despite the high quantity of more than 10,000 pieces per order, the high-volume production of the special sliders in 3D printing proved to be even more cost-effective than injection moulding due to the high level of complexity.

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    • Replacement plain bearing made of iglidur material

    Spare part manufactured quickly using 3D printing

    A defective plain bearing in the moving rack at WAREMA Sonnenschutztechnik GmbH had to be replaced. Due to the breakdown of the machine, production could only be supplied with a limited amount of materials. However, the removal turned out to be very complicated. To simplify the installation situation, the bearing was redesigned. First, WAREMA asked igus to print 3D prototypes to test the new design. The iglidur material convinced in operation. So WAREMA ordered the milled spare parts via the igus CNC service.

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    • Special and drawing parts

    Sample box: special and drawing parts

    Request our free sample box with various special/drawing parts and other igus products now. The sample box contains:

    • Various special parts
    • Plain bearings
    • Bar stock
    • Spherical bearings
    • Linear guides
    • Energy chains
    Order your free sample box now

    Consulting

    I look forward to answering your questions

    LLC "Hennlich Ukraine" - Distributor+38 044 500 58 73Write e-mail

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