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Long travels of 1,000 metres and more
Guiding data, energy and hydraulics safely over long distances is a major challenge for operators of sewage treatment plants, waste incineration plants, cranes, power stations and mines. This is because fast speeds and high fill weights often pose problems for energy supplies such as motorised cable reels, busbar systems or festoonings. Energy chain systems from igus can be moved over distances of up to 1,000 metres and more without any problems. Speeds of up to 10m/s are possible and fill weights of up to 50kg/m can be realised. As a guide for highly flexible chainflex cables and hoses, energy chains can be guided smoothly and with low friction over long travels through guide troughs and enclosures. Both indoors and outdoors, the energy chain systems from igus have been used successfully for over 20 years in more than 30,000 gliding long travels. The igus Project Engineering Team will help you with the sizing, design, project management, installation and commissioning on site. To intelligently monitor the condition of your system, igus isense sensors and monitoring modules can be used to measure the abrasion of the energy chain, the push/pull forces, and accelerations, thus enabling monitoring in real time.

What you should pay attention to when installing a gliding application. In this installation manual, we show you how to correctly install an energy supply system for long travels and optimise its service life.

Energy chains show their strengths over long travels
Energy chain systems instead of festooning, motorised cable reels and busbar systems
chainflex® cables for long travels
Other systems for long travels
igus® conducts application-related tests for long-lasting energy supply systems in its in-house laboratory.
"Long travels" testrol e-chain was tested on long travels of up to 240m and a travel speed of up to 8m/s
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